General Capabilities
Custom
Industry Focus
Aerospace
Agricultural
Appliances
Architectural
Architectural Signage
Automotive
Building
Cemetery Memorialization Products
Electrical
Fire Suppression
Food Processing
Furniture
Industrial
Marine
Plumbing
Railroad
Transportation
Off Road Vehicles
Water Utility
Intended Application
Boilers
Cemetery Plaques
Door Hardware
Engines
Oil Pumps
Water Pumps
Fire Sprinkler Systems
Floor Grills
Food Mixer
Gears
Impellers
Locomotive Components
Nozzles
Plumbing Components
Propellers
Residential Signs
Urns
Valve Bodies
Industry Standards
IACS
ISO 9001:2008
SAE
Materials (Non Ferrous Metals)
Aluminum
Brass
Bronze
Zinc
Casting Method
Green Sand Casting -Sand casting produces industry leading metal castings using a mold usually made from sand formed around a replica of the object, also called a pattern, to be cast and is removed once the sand has been compacted.
Pep Set Casting – Uses chemically bonded sand to achieve similar results.
Casting Process
Gravity Poured
Horizontally Parted
Equipment
Hunter 10C Molding Machines (Modified)
Production Volume
High Volume
Low Volume
Min 1 Per Week to 600,000 Per Week
Prototype
Casting Features
Abrasion Resistant
Conductive
Heat Treated
High Lubricity
Plated
Thin Wall
Wear Resistant
Additional Services Provided
Assembly
Engineering
Finishing
Inspection
Machining
File Formats
AutoCAD (DWG,DWZ)
BMP
DXF
GIF
IGES
Inventor (IDW, IPT)
JPG or JPEG
MasterCam (MDX, MC8, MC9, SET)
PDF
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SolidEdge (DFT)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
TIFF
Casting Length
Production Max (Hunter) – 15 in
Production Max (Plaques) – As Required
Casting Width
Production Max (Hunter) – 12 in
Production Max (Plaques) – As Required
Casting Height
Production Max (Hunter) – 7 in
Production Max (Plaques) – Industry Standard
Weight Poured
Production: Min – 1 oz to Max 50 lb
Plaques – As Required
Surface Finish
Plaques: Industry Standard
Production: 250-300 RMS
Tolerance (+/-)
± .127 mm
±.005 in Across Parting Line