Non-ferrous Sand Castings – Specifications

General Capabilities
Custom
Industry Focus
Aerospace Agricultural Appliances Architectural Architectural Signage Automotive Building Cemetery Memorialization Products Electrical Fire Suppression Food Processing Furniture Industrial Marine Plumbing Railroad Transportation Off Road Vehicles Water Utility
Intended Application
Boilers Cemetery Plaques Door Hardware Engines Oil Pumps Water Pumps Fire Sprinkler Systems Floor Grills Food Mixer Gears Impellers Locomotive Components Nozzles Plumbing Components Propellers Residential Signs Urns Valve Bodies
Industry Standards
IACS ISO 9001:2008 SAE
Materials (Non Ferrous Metals)
Aluminum Brass Bronze Zinc
Casting Method
Green Sand Casting -Sand casting produces industry leading metal castings using a mold usually made from sand formed around a replica of the object, also called a pattern, to be cast and is removed once the sand has been compacted. Pep Set Casting – Uses chemically bonded sand to achieve similar results.
Casting Process
Gravity Poured Horizontally Parted
Equipment
Hunter 10C Molding Machines (Modified)
Production Volume
High Volume Low Volume Min 1 Per Week to 600,000 Per Week Prototype
Casting Features
Abrasion Resistant Conductive Heat Treated High Lubricity Plated Thin Wall Wear Resistant
Additional Services Provided
Assembly Engineering Finishing Inspection Machining
File Formats
AutoCAD (DWG,DWZ) BMP DXF GIF IGES Inventor (IDW, IPT) JPG or JPEG MasterCam (MDX, MC8, MC9, SET) PDF Pro-E or Pro/Engineer (DRW,PRT,XPR) SolidEdge (DFT) SolidWorks (SLDPRT,SLDDRW,SLDDRT) STEP TIFF
Casting Length
Production Max (Hunter) – 15 in Production Max (Plaques) – As Required
Casting Width
Production Max (Hunter) – 12 in Production Max (Plaques) – As Required
Casting Height
Production Max (Hunter) – 7 in Production Max (Plaques) – Industry Standard
Weight Poured
Production: Min – 1 oz to Max 50 lb Plaques – As Required
Surface Finish
Plaques: Industry Standard Production: 250-300 RMS
Tolerance (+/-)
± .127 mm ±.005 in Across Parting Line

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